China S Series Hollow Shaft Helical Worm Gear Box With IEC Motor bevel vs worm gearbox

Item Description

S sequence Helical- Worm Geared Reducer with Motor

one. Product attributes

1.1. S series: appropriate-angle pace reduction gearing composed by helical gears, worms, and gears, optimized and designed in accordance to global regular
 
one.2.High precision, substantial effectiveness, wonderful classification in transmission ratio, broad variety, massive transmission torque, dependable overall performance, low sound, adaptable set up, and convenient use and maintenance.
 
one.3. They are widely utilized in a variety of reduced-velocity transmissions, which are standard fundamental elements of mechanical transmission. 

2. Technological parameters

Housing material                                     Cast iron
Housing hardness HBS90-240
Equipment materials: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear main hardness HRC33°-40°
Enter/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -fifty five °
Machining precision of gears  material Accurate grinding 6-5 quality
Warmth treatment tempering, cementing, quenching and so forth
Effectiveness up to ninety%
Sounds(Max) 60-68dB
Device product Foot mounted,flange mounted,hollow shaft mounted
Enter strategy flange enter,inline enter,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U and many others
Oil seal brands NAK,SKF and so forth
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching and so forth.

three.Programs

HangZhou XG Transmission Gearbox reducer are extensively used in :
Ceramic Industry
Glass Industry
Foodstuff Industry
Metallurgy Market
Beer& Consume Business
Printing and dyeing Market
Textile Market
Warehouse Logoistics Market
Wooden operating Machinery
environmental safety products Business
Leather Industry
Pharmacy Industry
 
five.Company Data

 
ZheJiang CZPT Co.,Ltd,the predecessor was a state-owned navy CZPT company, was established in 1965. CZPT specializes in the comprehensive electricity transmission answer for substantial-conclude products producing industries based on the aim of “Platform Item, Software Design and Expert Services”.

Starshine have a strong technological power with above 350 staff at present, such as above thirty engineering specialists, 30 quality inspectors, masking an location of 80000 sq. meters and kinds of superior processing devices and screening equipments. We have a good foundation for the sector software development and provider of large-conclude speed reducers & variators possessing to the provincial engineering technology study middle,the lab of gear pace reducers, and the foundation of modern R&D.

Our primary goods are R/S/K/F series helical geared motor, SNP sequence planetary gearboxes, SNKG collection bevel-helical gearmotor, NCJ sequence equipment motor, RV series worm gearboxes, JWB-X series pace variators, B/JXJ sequence cycloidal gearboxes, XGK series helical-hypoid Gearboxes, which commonly utilised in ceramic market, glass business, woodworking machinery , high voltage swap, foods & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically give the skilled product & service for the medium and large-finish clients, and our gearboxes are greatest-offering in domestic, and even in overseas , such as in Europe, North The united states, South The united states, Center East, South Asia, Southeast Asia, Africa…etc.

 In the long term , Starshine will maintain the creed of “serving buyer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “top quality produces worth” to focus on the customers’ specifications and provide them the aggressive transmission answer and generate price for them consistently, and make a high-end equipment manufacturing industry and develop a preferred brand name of replacing import products and upgrading repeatedly for the conclude users.

Among Dynamic and Static, Simple is Incredible, let’s go ahead hand in hand and make a brilliant long term!

Our factory 
1. three hundred sets sophisticated processing equipment

2. “6S”Standardized Management

Our Team 

Specialized Group

Revenue Staff

Following Sales Team

Exibition Present 

2019 ASIA ceramics exhibition

2018 Planet of Sector Exhibition

High quality Assurance
 
Items one hundred% test before shipping

Passed ISO 9001: 2015 Certification.

 
Our Certificates:
Handed ” ISO 9001 Intercontinental Quality Technique Certification”, “Global Good quality Credit AAA++ Ceritifacte” ,  ” Swiss SGS Certificate”, Legendary Brand in Chinese Electromechanical Market”, “Famous Manufacturer of ZheJiang Province”, “Non-community Scientific and Technological Company in ZheJiang Province”, “Countrywide High and New-tech Business”, “Leading 50 in Chinese Gear Market” “2011 HangZhou Engineering and Technological R&D Middle” and so on.

Our support

1. We give 12 months Guarantee.
two. We have countless numbers of gearbox reducers. From Input Electricity .06KW to 200KW, Ratio 1.3-289.seventy four, Output speed -1095rpm and Output torque 1.4-62800Nm. They can meet up with your all diverse demands for different industries.
three. 24 hrs on-line services.
4. Quickly delivry. 
5. We provide E-catalog or Paper catalog,so you can pick the model very easily according to your requirements 
six. Welcome you occur to our manufacturing facility to examine our products, we can aid you to guide the lodge or ticket.

FAQ
 
Q:Are you a trading  company or company?
A: We are maker.

Q:The place do you base?
A: We are in Xihu (West Lake) Dis. district, HangZhou, China.

Q:What varieties of gearbox can you generate for us?
A: R/S/K/F sequence helical geared motor, SNP series planetary gearboxes, SNKG collection bevel-helical gearmotor, NCJ collection gear motor, RV series worm gearboxes, JWB-X series velocity variators, B/JXJ collection cycloidal gearboxes, XGK collection helical-hypoid Gearboxes

Q:What are the software of the gearbox?
A:Merchandise are broadly employed in ceramic, glass, foodstuff, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-doing work device, environmental safety equipment, printing and packaging, pharmacy, and leather-based. Merchandise are offered in some nations and locations, this sort of as Europe, America, and Southeast Asia, and it possesses dozens of distributors and right after-sale services agents.

Q:What is the content you use?

A1: Aluminum Housing body ( For the RV collection worm gearbox Size 30~ninety)
   
A2: Solid iron(For the RV collection worm gearbox, Measurement a hundred and ten-one hundred fifty, For the NCJ  & F/R/S/K series helical gear reducer)

Any inquiry pls contact:
Nicola Huang (Export revenue)
 
 
Internet site: gearbox1965

US $102.56-579.77
/ Piece
|
2 Pieces

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,SKF etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.
US $102.56-579.77
/ Piece
|
2 Pieces

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,SKF etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.

Is a worm gear reducer gearbox right for your application?

If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
worm reducer

This is a reducer gearbox

Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.

pocket

Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
worm reducer

It is high efficiency

When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.

It has a low clearance

Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
worm reducer

It has a high torque to weight ratio

The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

China S Series Hollow Shaft Helical Worm Gear Box With IEC Motor     bevel vs worm gearboxChina S Series Hollow Shaft Helical Worm Gear Box With IEC Motor     bevel vs worm gearbox
editor by czh 2023-01-12

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